Smart Fortwo Engine Rebuild Kits

Smart fortwo engine rebuild kits. A Selection of varying degrees of engine re-build kits for the Fortwo with the 599cc or 698cc petrol engine from 1999 to 2007.

"My dealer has said that my Smart Car needs a new engine. How often have we heard that? Most of the time it simply isn't true!

When the 599cc and 698cc Smart petrol engines start to use oil it is a sure sign that the piston oiler rings have become gummed up with oil and carbon. (The original cause of this could be the prolonged use of the wrong specification oil, or the failure of the little non-return valve in the crankcase breather pipe). The oil that gets into the combustion chambers increases the heat of combustion and this not only burns away the spark plug tips but also the exhaust valves. When the first exhaust valve fails, compression is lost on one cylinder. Continuing to drive the car can cause very severe engine damage.

Although it might seem simpler to simply buy and fit a reconditioned engine - beware! Unless you buy from a reputable company, that is prepared to provide you with a list of the parts they have fitted, and warrant that engine for 12 months, you could soon be back where you are now. Since you know the history of your own engine, it might be better to have it repaired or reconditioned. Any competent mechanic should be able to do it.

Smart Tune can supply all of the parts that are available to repair or rebuild a Smart engine. They are all listed separately in the Engine section of our website, but in response to requests from customers, we have put together kits of parts to deal with the usual problems

For the 599cc engine, oversize pistons of .25, and .50 are available. For the 698cc engine, oversize pistons of .25 are only available.

These kits use a combination of Smart and Equivalent parts. If you prefer to use all genuine parts please ask us to quote, but please note that genuine pistons are not available. New crankshafts are not available from any source as far as we know, but if you know otherwise, please let us know.

Smart Car Engine Rebuild Kit - Fortwo - The Not So Lucky Kit

Smart Car Engine Rebuild Kit. Our second most basic rebuild kit. Will fit ALL models of Smart Car fortwo city coupe & cabrio with the 599cc or 698cc petrol engine from 1999 up to 2007.

599cc Standard Piston Rings £224.40 (inc. VAT)
599c Oversized Piston Rings 0.25mm £224.40 (inc. VAT)
599cc Oversized Piston Rings 0.50mm £224.40 (inc. VAT)
698cc Standard Piston Rings £272.40 (inc. VAT)
698cc Oversized Piston Rings 0.25mm £272.40 (inc. VAT)

Smart Car Engine Rebuild Kit - Fortwo - The Prudent Mechanic Kit

Smart car engine rebuild kit. Our not so comprehensive engine rebuild kit. Will fit ALL models of smart fortwo city coupe & cabrio with the 599cc or 698cc petrol engines from 1999 up to 2007. EXCEPT BRABUS.

599cc with Standard Pistons & Bearings Shells £349.20 (inc. VAT)
599cc with Oversized Pistons/Rings 0.25mm & Standard Bearings Shells £349.20 (inc. VAT)
599cc with Oversized Pistions/Rings 0.50mm & Standard Bearings Shells £349.20 (inc. VAT)
599cc with Standard Pistons & Oversized 0.25mm Main & Conrod Bearing Shells £349.20 (inc. VAT)
599cc with Standard Pistons & Oversized 0.50mm Main & Conrod Bearing Shells £349.20 (inc. VAT)
698cc with Standard Pistons & Bearing Shells £373.20 (inc. VAT)
698cc with Oversized Pistons/Rings 0.25mm & Standard Main & Conrod Bearingsells £373.20 (inc. VAT)
698cc with Oversized Pistons/Rings 0.25mm & Oversized 0.25mm Main & Conrod Bearings £373.20 (inc. VAT)
698cc with Oversized Pistons/Rings 0.25mm & Oversized 0.50mm Main & Conrod Shells £373.20 (inc. VAT)

Smart Car Engine Rebuild Kit - Fortwo - It Could Be Worse Kit

The second most comprehensive Smart car engine rebuild kit for the fortwo city coupe / cabio with 599cc or 698cc petrol engines from 1999 up to 2007.

599cc Standard Rings & Bearing Shells £566.40 (inc. VAT)
599cc Oversized Rings 0.25mm, Standard Bearing Shells £566.40 (inc. VAT)
599cc Oversized Rings 0.50mm, Standard Bearing Shells £566.40 (inc. VAT)
599cc Standard Rings, Oversized Conrod & Main Bearings Shells 0.25mm £566.40 (inc. VAT)
599cc Standard Rings, Oversized Conrod & Main Bearing Shells 0.50mm £566.40 (inc. VAT)
599cc Oversized Rings and Shells 0.25mm £566.40 (inc. VAT)
599cc Oversized Rings and Shells 0.50mm £566.40 (inc. VAT)
698cc Standard Rings & Bearing Shells £596.40 (inc. VAT)
698cc Oversized Rings 0.25mm, Standard Bearing Shells £596.40 (inc. VAT)
698cc Standard Rings, Oversized Conrod & Main Bearing Shells 0.25mm £596.40 (inc. VAT)
698cc Standard Rings, Oversized Conrod & Main Bearing Shells 0.50mm £596.40 (inc. VAT)

Smart Car Engine Rebuild Kit - Fortwo - The Oh Dear Kit

Smart car complete engine rebuild kit. Our most comprehensive engine rebuild kit. Will fit ALL models of Smart fortwo city coupe & cabrio with the 599cc or 698cc petrol engines from 1999 up to 2007 except Brabus.

599cc with Standard Pistons/Rings & Bearing Shells £836.40 (inc. VAT)
599cc with Oversized Pistons 0.25mm & Standard Bearing Shells £836.40 (inc. VAT)
599cc with Oversized Pistons 0.50mm & Standard Bearing Shells £836.40 (inc. VAT)
599cc with Standard Pistons & Oversized Main and Conrod Shells 0.25mm £836.40 (inc. VAT)
599cc with Standard Pistons & Oversized Main and Conrod Shells 0.50mm £836.40 (inc. VAT)
698cc with Standard Pistons/Rings & Bearing Shells £848.40 (inc. VAT)
698cc with Oversized Pistons/Rings 0.25mm & Standard Bearing Shells £848.40 (inc. VAT)
698cc with Oversized Pistons/Rings 0.25mm & Oversized Main and Conrod Shells 0.25mm £848.40 (inc. VAT)
698cc with Oversized Pistons/Rings 0.25mm & Oversized Main and Conrod Shells 0.50mm £848.40 (inc. VAT)

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